This is a bit of a follow-up from a previous question on improving rails console loading time.
The first great suggestion was to figure out which gems take too long.<
While not a direct answer to your question, there are two things you might try:
First, have you tried the Falcon patches for 1.9.3? The patches include some pretty significant load time improvements.
If you're using RVM, you can do a quick-and-dirty install with
rvm install 1.9.3 --patch falcon -n falcon
Second, make sure you're setting GC tuning environment variables. Ruby, by default, allocates GC parameters that are appropriate for small scripts, but not for full Rails apps. Here are my settings, though you'd want to derive your own based on your application's needs:
% env | grep RUBY_
RUBY_HEAP_MIN_SLOTS=800000
RUBY_HEAP_FREE_MIN=100000
RUBY_HEAP_SLOTS_INCREMENT=300000
RUBY_HEAP_SLOTS_GROWTH_FACTOR=1
RUBY_GC_MALLOC_LIMIT=79000000
And my results using ruby 1.9.3-p286:
Stock Stock+GC Falcon Falcon+GC
27.13 8.43 8.63 6.69
Stock 27.13 100.00% 31.07% 31.81% 24.66%
Stock+GC 8.43 321.83% 100.00% 102.37% 79.36%
Falcon 8.63 314.37% 97.68% 100.00% 77.52%
Falcon+GC 6.69 405.53% 126.01% 129.00% 100.00%
Setting the GC tuning parameters has the biggest improvement, but we can get yet another ~26% improvement performance by using the falcon patches. The combination of the falcon patches plus the GC parameters results in over a 75% reduction in boot time.